
Introduction to ball mill products
Our ball mill is an efficient grinding equipment, widely used in industries such as mining, construction materials, chemical, metallurgy, and environmental protection. It grinds various solid materials, ranging from coarse particles to fine powders, through the rotary impact and friction of grinding media, such as steel balls, ceramic balls, or pebbles. With its stable operation, adjustable grinding fineness, and strong adaptability to different materials, our ball mill meets international industrial standards and is a reliable choice for customers worldwide seeking precise and large-scale material grinding solutions. Whether used in ore beneficiation, cement production, or industrial waste recycling, it plays a crucial role in optimizing subsequent material processing
Core advantages
Structural optimization design
High-strength grinding cylinder: This cylinder is made of high-quality low-carbon alloy steel, with a wall thickness ranging from 15 to 45 millimeters, and its inner surface has undergone precision machining. It is wear-resistant and impact-resistant, ensuring long-term stable operation even under heavy-duty grinding conditions
Double-end sealing system: The ball mill is equipped with a structure combining labyrinth seals and mechanical seals, effectively preventing the leakage of grinding materials and dust, reducing material waste and environmental pollution
Modular lining design: The lining of the cylinder (which can be made of manganese steel, rubber, or ceramic materials) adopts a modular installation structure. This allows for quick replacement of worn lining, reducing maintenance time by 40% compared to traditional monolithic lining
Efficient grinding performance
Adjustable grinding media and speed: By selecting grinding media of different materials and sizes (5-100mm) and adjusting the roller speed (15-30 rpm), the ball mill can achieve grinding fineness ranging from 80 to 400 mesh, meeting the needs of various application scenarios (for example, cement raw materials require 80-120 mesh, while mineral processing requires 200-325 mesh).
Uniform mixing and grinding of materials: The optimization of the internal structure of the cylinder (such as the arrangement of lifting plates) ensures sufficient contact between the materials and the grinding media, thereby promoting uniform grinding and reducing the content of over-ground or under-ground particles to less than 5%.
Energy-saving drive system: The ball mill adopts high-efficiency motors (power factor ≥ 0.9) and planetary gear reducers to achieve low-noise, energy-saving power transmission. Compared with traditional ball mills, it saves 12%-18% of electricity and meets global energy efficiency standards (such as IEC 60034). 3. Intelligent control and safety
PLC automatic control system: The ball mill is equipped with a touchscreen PLC control panel, which supports real-time monitoring of key parameters (cylinder temperature, motor current, material level) and automatically adjusts the feeding speed. The system can also be connected to a central control system for remote operation and data management
Multiple safety protections: This equipment is equipped with overload protection (automatically shutting down when the motor current exceeds the limit), high temperature alarms (for bearings and cylinders), and an emergency stop button, ensuring safe operation for on-site personnel
Key performance parameters
Processing capability
5-200 tons/hour
Cylinder diameter × length
1.2m × 2.4m – 4.6m × 10.5m
Rotational speed (or spinning speed)
15-30 rotations per minute
Grinding fineness
80-400 mesh
Motor power
37-3000 kW
Applicable materials and scenarios
Mining industry: Grinding metal ores (iron ore, copper ore, gold ore) and non-metal ores (limestone, gypsum, quartz) for subsequent mineral processing or purification processes
Building materials industry: Processing raw materials for cement, concrete, and ceramic tiles to enhance their uniformity and reactivity
Chemical and environmental protection industry: Grind industrial by-products (fly ash, slag) and waste materials (plastic particles, rubber waste) into reusable powders to achieve resource recycling
Metallurgical industry: Grind alloy materials and metal scraps to meet the required fineness for smelting or powder metallurgy
Environmental protection and after-sales service
Environmental protection design: The ball mill is equipped with an efficient dust collector, which controls the dust emission concentration to below 5 mg/cubic meter. The low-noise motor and soundproof enclosure reduce the operating noise to ≤80 dB(A), meeting international environmental certification standards (CE, ISO 14001).
Comprehensive after-sales support: We offer a 18-month warranty service (excluding consumable parts such as linings and grinding media). Our technical team provides on-site installation guidance, operator training, and regular maintenance services.
Why choose our ball mill?
Our ball mill integrates advanced structural design, efficient grinding performance, and intelligent control, balancing production efficiency, energy efficiency, and environmental protection. We also provide customized solutions tailored to your specific needs (such as wet grinding or dry grinding, special material liners), helping you reduce operating costs and improve product quality
For more details, technical specifications, or to obtain a quotation, please contact our sales team. We look forward to meeting your production needs with high-quality grinding equipment!
